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Cotton swab machine safe operation rules!

Date: 12/15/2017 12:00:00 AM   Click: 1012

1, before starting the machine should check the equipment for failure, the required raw materials are available. (Whether the glue together, the outer glue is added, bamboo stick whether to fill)
2, the equipment transferred to normal speed 350-400 support / min, to make it normal operation.
3, the device is prohibited during the operation of finger into the cotton machine and the transition wheel; clean the chain, gear, banned wire or other tools into the cotton machine; for wiping or debugging must first cut off the power to make it completely Stop working before proceeding.
4, Regularly clean the suction fan and sucker fan inlet, so as to avoid excessive waste cotton intake effect.
5, the equipment normal production, the operator should do a good job in a timely manner pick out bad products.
6, Equipment operation to keep the glue hole on the die smooth, often clear, so as to avoid clogging and affect product quality.
7, operating equipment, the operator to wear hats, masks and other protective equipment; clothes, hair, hands and other body parts are strictly prohibited contact with any operation of equipment and transmission parts.
8, equipment maintenance, it is necessary to cut off the power, wait for it to stop operating completely.
9, every day before get off work must clean the equipment to ensure the next start-up equipment.
(1), get off the glue tank before get off work, and clean the rubber tire.
(2), clean up debris sucked cotton fan.
(3), clean the die with water or cleaning fluid.
(4), clean up all the broken sign and debris on the console.
(5), clean up all the broken sign on the packaging machine and debris.
(6), clean the cotton dust on the machine.
(7), clean the ground around the equipment.
Second, the safe operation rules
Equipment normal operation, the operator should always pay attention to the details of each action, you must check before starting the air pressure is safe to boot.
1, note the sucker suction is smooth, if the suction is not normal, stop to check the suction block or suction fan is clogged and promptly cleaned.
2, pay attention to whether the suction cup neatly put the cotton swab into the finishing comb, if you can not or often interrupt the swab, should immediately shut down to adjust the comb or sucker position.
3, pay attention to comb there will be irregular cotton swabs, if any, should be promptly removed, and quickly put a good cotton swab to ensure the quantity.
4, always pay attention to the fixture below the platform if there is a broken bamboo sticks and cotton head, if any, should be promptly cleared.
5, pay attention to control the changes on the touch screen, such as the emergence of the alarm, should immediately shut down, and check the alarm handling failure.
6, regularly check all parts of the screws are loose or shift.
7, Regularly clean the comb to move the towing trough to avoid dropping the cotton swab to cut off the tow bar, the cable or the air pipe.
8, when cleaning the packing machine under the hygiene, the need to shut down clean, so as not to touch the comb in the cleaning process and the occurrence of equipment failure.
9, regularly check the gas pressure gauge below the tank is required to refuel, all moving orbital lubrication on a regular basis.
10, around the suction cup to move the screw regularly to clean up and add butter.
Third, routine maintenance and cleaning
1, check the rotating parts are flexible, if not flexible to check the bearings are clean, and add lubricating oil.
2, check the chain, gears, belts, tension is appropriate, all tightening screws are tightened.
3, check the device power cord is solid, the fuse is flexible and intact.
4, the bearings are regularly filled with lubricating oil. (Usually three months plus one)
5, electric motor bearings check once every four months, after cleaning to add oil.
6, cotton machine gearbox, check the oil in the box once a month.
7, maintenance and repair tools and spare parts must be removed from the equipment in a timely manner.
8, the chain, big wheel every class need to clean cotton dust.
9, the inner glue tank check the concentration of glue within each class, and daily cleaning rubber tire; outer glue tank cleaning once a day, keep clean.
10, all cleaning and maintenance work must be carried out in the machine down, and cut off the main power.
Fourth, a simple failure and treatment
1, easy card machine and broken sign
Bamboo sticks of different sizes: the selection of different lengths and poor bamboo sign
2, the material is not good
(1), the feeding wheel connection is not good: re-commissioning;
(2), too much cotton dust under the feed wheel: clean up;
(3), excessive overreaching is not in place: adjusting excessive gear and excessive disk;
3, cotton tips appear cotton outcrop, cotton swabs have a tail, long cotton feet, fluff: adjust the die
4, cotton swabs do not dry well
(1) fever tube fault: find fault or replace the heat pipe;
(2) the temperature is not in place: adjust the temperature to the appropriate temperature;
(3) cotton swab bake: the temperature is too high, timely adjustment of temperature;
5, sucker suction
(1), the pressure is not enough: check the pressure;
(2), the sensor can not sense: to see if the sensor can not sense;
(3), sucker did not return to the origin: manual control press "automatic origin";
(4), check whether there is any fault in all parts;
6, suction less than comb, irregular
(1), the suction block and the comb position is inconsistent: adjust the comb position;
(2), the adjusted position of the backrest is not in place: adjust the monolithic backrest;
7, easy to push the stuck pillars
(1), asymmetrical position of the center of the push column and fixture: adjust the position of the push column.
(2), the cotton swab inside the comb is not in good order: pay attention to whether there is a cotton swab under cleaning fixture.
(3), there are broken sign below the fixture: clean the fixture below.

The above method is only for reference, due to the relatively complex equipment, operators and maintenance personnel need to be flexible, debugging and maintenance of equipment data positioning, maintenance-free parts try not to be free to adjust